M-2500

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AUTOMATIC HOT MELT GLUE LINE

One of the most crucial parts of mattress production is preparing mattress carcasses. While the mattress side foam and top felting were being prepared with solvent-based glue, it is passed to the hotmelt system to provide worker health, and good smell& hygiene on the mattress in the latest years. Our M-2500 Automatic Holtmelt Glue Line has reduced the number of personnel and raw material of glue in daily mattress production and also increased the amount of production. Melt glue (hotmelt) is used in our M-2500 Automatic Hotmelt Glue Line. This gluing system maximizes worker health and hygiene on the mattress, as a result of being scentless.

  • Automating Sizing: It is able to automatic dimensioning in every size of mattress by encoder and sensors. 
  • Touch Panel Screen: Glue line is controlled with touch panel screen as unconnected of line. 
  • Glue Bridges: There are 2 kind of glue bridges.  One of them is applied corner and center glue on foam and felt sides with high speed and desired amount by automatically dimensioning, the other one is applied glue with 4 nozzles from the center on felted mattress. 
  • Automatic Pressing System:  After Glue Bridge, mattress goes to the press when mattress is bonding with felt, foam and quilted panel together. The pressing system is applied to press by pneumatic system in press unit. So this provides better adhesion to felt. Therefore it doesn’t require any manual operation.
  • Gluing Unit: Robotech  / Nordson is used gluing unit system.
  • Special Design Conveyor System with Silicon: There is silicon belt in glue bridges to contamination of glue and prevents sticking glue. 
  • Edge Glueing; Corner and center Glue application system on foam and felt sides with high speed and desired amount.
  • Mattress Flipping Conveyor: There is one flipping conveyer for the turn mattress. Flipper turns mattress with pneumatic system. Workers will turn mattress automatically with button when they finished one side. 
     
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M-2500 Flyer PDF Katalog
Advantages
Saving from employers
Quality and tidy mattress production with automatic pressing
Saving time and keep clean mattress           
Reduce worker fault because of automatic system
Healthy glue material usage - Hot Melt Glue
Provides high -output with minimum trainging time
   
Conveyor System Antistatic PVC belt in conveyer which good for electrostatic from Unibelt (Italy)
High Speed: Conveyor Press and bridges speed is 30 mt/min
Shape of Line Line is transformed «L», «T», «U» or straight - «I» form by diving with additional
conveyor according to request or free space
Cross Conveyor This conveyor is directing carcass, mattresses, to different directions according to
the shape of line «L», «T», «U»
Automatic Height Adjustment Automatic height adjustment according to mattress height in
bridges
Center Glueing Glue application system with 4 nozzles from the center on felted mattress
Additional Lines     Our M-2500 Automatic Mattress Glue Line is designed to work in compliance with
Automatic Tape Edge Lines
  1 - 2 - 3 - 5 hot melt glue bridge option
Worldwide in the 65 country proudly powered 3000 mattress machines.

© Copyright 2015 Mert Makina
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